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Text Box: NEW FACILITY / EXPANSION / CONSOLIDATION
Owens Illinois (OI) – Storing & Shipping Inventory Bar Code System Implementation
Need: Install, train & troubleshoot system at all US plants with no interruption to operations
Solution: Deploy regional training and troubleshooting teams to implement system for seamless integration
$8,000,000
18 Plants Nationwide
 
Pilkington North America – New Product Launch Schedule Management System
Need: A tool to get 8 different departments on the same page and provide efficient schedule communication
Solution: Develop a template using MS Projects that integrates all schedules and provides high level summary
$150,000
Toledo, OH
 
Kelsey-Hayes (TRW) – Relocate 8 Automotive Component Assembly Lines
Need: Relocation of ongoing production lines while maintaining supply to OEM
Solution: Manage and coordinate bank builds, asset relocation, and production startup without OEM interruption
$6,000,000
Brighton, MI – Auburn, IN
 
Owens Illinois (OI) – Biometric Time & Attendance System Implementation
Need: Install, train & troubleshoot system at all US plants with no interruption to operations
Solution: Deploy regional training and troubleshooting teams to implement system for seamless integration
$2,000,000
18 Plants Nationwide
 
Kelsey-Hayes (TRW) – Relocate Door Lock Actuator Assembly Lines 
Need: Relocation of ongoing production lines while maintaining supply to OEM
Solution: Manage and coordinate bank builds, asset relocation, and production startup without OEM interruption
$8,000,000
Brighton, MI to Boston, MA
 
NEW & RELOCATED PROCESS LINES
Crown Cork & Seal – New 36” Coil Coating Process Line
Need: 
Solution: 
$2,000,000
Toledo, OH
 
First Solar – Evaluation for New Enterprise Resource Planning (ERP) System
Need: New start-up company needing a flexible system enable to handle an exponential growth industry
Solution: Analyze and evaluate 10 ERP systems for the best fit for company's operational and strategic plans 
$50,000
Perrysburg, OH
 
Rhetech – Plastic Plant Extrusion Process & Material Handling Systems 
Need: 
Solution: Designed & managed installation of new extruder lines, dust collection, lab area, pallet elevator
$400,000
Whitmore Lake, MI
 
Lafarge Lime - Evaluation of Indirect Fired Lime Kiln Burner Concept
Need: Analysis of effectiveness and life cycle costs of alternate burner design for lime kiln operations
Solution: Proved conceptual design and costs of indirect system were not cost effective for plant operations
$250,000
Millersville, OH
 
Libbey Owens Ford (LOF - Pilkington) – Design Electrical Substation No. 5 for float glass plant 
Need: New processes at the plant required exceeded the plant's electrical distribution system capability
Solution: Ground up design & management of installation of new 5KVA substation and tie-ins
$250,000 
Rossford, OH
 
Rhetech – Plastic Plant Truck & Rail Bulk Material Handling & Silo Storage Expansion
Need: 
Solution: Designed & managed installation of new rail spur, 20 storage silos & pneumatic conveying systems
$200,000
Whitmore Lake, MI
 
Kelsey-Hayes (TRW) – Layout & Installation of New Automated Truck Rotor Assembly Lines
Need: Plant received new business, but was 6 months behind with only 3 months until production start
Solution: Redesign line logistics & layout, manage machine & material handling construction for on time startup
$8,000,000
Fayette, OH
 
Seneca Wire – Wire Processing Line, Cooling & Dust Handling Systems
Need: 
Solution: 
$250,000
Fostoria, OH
 
Lafarge – Limestone Quarry Modular Crusher Structure Design
Need: 
Solution: 
$750,000
Marblehead, OH
 
PROCESS IMPROVEMENTS
Pilkington – Window Quality Check Fixtures Evaluation 
Need:
Solution:
$50.000
Niles, MI
 
Contractors & Industrial Supply, Inc. – Design of Below-the-Hook Graphite Electrode Lifting Devices 
Need:
Solution:
$100,000
Nashville, TN
 
Harris Semiconductor – Silicon Wafer FAB Area and Cleanroom Construction 
Need:
Solution:
$450,000
Findlay, OH
 
Contractors & Industrial Supply, Inc. - Design of Off-line Graphic Electrode Assembly for EAF
Need:
Solution:
$120,000
Nashville, TN
 
Crown Cork & Seal – 60" Coil Coating Line Rewind Upgrade
Need:
Solution:
$180,000 
Toledo, OH
 
National Lime & Stone – Limestone Quarry Slurry System Piping River Bridge
Need:
Solution:
$130,000
Lima, OH
 
Harris Semiconductor – Rooftop Unitary Air Handler Replacements
Need:
Solution:
$300,000
Findlay, OH
 
Doehler Jarvis – Aluminum Casting Facility Modifications
Need:
Solution:
$150,000
Toledo, OH
 
Seneca Wire – Wire Processing Line Improvements
Need:
Solution:
$145,000
Fostoria, OH
 
National Lime & Stone – Limestone Quarry Sizing Storage Bin Reconstruction
Need:
Solution:
$120,000
Cary, OH
 
North Star BHP Steel – Redesigned Lid for 300-Ton Ladle
Need:
Solution:
$150,000
Delta, OH
 
Harris Semiconductor – Chiller System & Facility Distribution Modifications
Need:
Solution:
$200,000
Findlay, OH
 
Redland Ohio (Lafarge) – Limestone Quarry Material Handling Modifications
Need:
Solution:
$125,000
Woodville, OH
 
SAFETY IMPLEMENTATION
Ferro Corporation – Structural Evaluation of Storage Silos & Platform Loadings 
Need:
Solution:
$20,000
Stryker, OH
 
North Star BHP Steel – Water Tower Evaluation
Need:
Solution:
$10,000
Delta, OH
 
Crown Cork & Seal – 36" and 60" Coil Processing Line Safety Guarding
Need:
Solution:
$30,000
Toledo, OH
 
Seneca Wire – Structural Evaluations and Forensic Engineering Investigations
Need:
Solution:
$8,000
Fostoria, OH
 
North Star BHP Steel – Furnace & Caster Area Mezzanine Load Ratings
Need:
Solution:
$25,000
Delta, OH
 
Norplas (Magna) – Design of Safety Support for 25-Ton Injection Mold 
Need:
Solution:
$50,000
Perrysburg, OH
 
North Star BHP Steel – Caster Tundish Car & Caster Preheat Arm Safety Supports & Platforms
Need:
Solution:
$60,000
Delta, OH
 
Simplex Grinnell / Tyco – Fire Alarm Systems Review for New Jeep Assembly Plant
Need:
Solution:
$150,000
Toledo, OH
 

 

 

 

 

 

Text Box: Projects - Industrial Manufacturing

 

 

 

 

 

 

 

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